Balchem Extrusion Technology

Balchem offers quality custom Twin Screw Extrusion Technology to produce a variety of extruded products to meet your specifications. 

Markets Served

We have a wide selection of extruded products to meet your snack formulation specifications and flavor needs. Extruded products can be manufactured with cocoa in the recipe or simply seasoned topically.

Balchem extruded products:

  • Pea Protein Crisps & Chips (40 – 70% protein)
  • Whey Protein Crisps & Chips (45% – 80% protein)
  • Soy Protein Chips & O’s (35% – 70% protein)

Balchem extruded products are used to contribute protein and texture to ready-to-eat snack goods. Crisps, chips and O’s help with visual appeal and improve the nutritional profile of your finished snacks.

Balchem extruded products are used to improve snack goods in a variety of segments:

  • High Protein
  • Savory or Sweet


Red Velvet Cappuccino

French Vanilla Cappuccino



Pea Protein Crisps

Whey Crisps


Protein O’s


Whey Multigrain Twig


Sea Salt and Black Pepper Zippers

BBQ Zippers

Lite Bites

Sour Cream and Onion Lite Bites

Wavy Chips

Pea Wavy Chips

Cheese Wavy Chips

Sea Salt and Black Pepper Wavy Chips

BBQ Wavy Chips


Balchem Z-crisps® are available in multiple protein sources and flavor combinations. Choose the product size that fits best in your product formulation.

We have the ability to create custom solutions for a variety of different markets. If you’re not sure what type of extrusion solution is right for you, we’d be more than happy to assist you.

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